Custom Solutions

North American Manufacturing with Global Reach and Trusted Experience

With three advanced manufacturing facilities across the U.S. and Canada—and distribution hubs in North America and Europe—Lithion brings scalable production and localized support to every project. Our deep experience and engineering flexibility ensure we meet your exact power requirements, wherever you are.

LITHION CUSTOM

Our Process

Lithion works with each client to learn what their energy solution needs to be able to do, from basic functionality to exact kW capability. From there we utilize our cells, packs, and modules to create efficient and reliable solutions for their applications. For industrial battery packs we typically use our lithium-ion batteries, whereas for energy storage systems, we use lithium iron phosphate batteries. Each industry requires certain abilities and thanks to our decades of experience, we know which custom battery design will work best.

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Feasibility Study

The process begins with a comprehensive feasibility study to understand the unique requirements of each project. We collaborate closely with clients to assess technical specifications, performance expectations, and environmental considerations.

Design

Our experienced engineering team develops detailed designs tailored to meet the specific needs of the project. We utilize advanced design tools and simulations to create efficient and effective battery systems.

Prototype

In the prototype phase, initial models are constructed to validate the design's functionality and performance. These prototypes undergo rigorous testing to identify any potential issues and refine the design.

Validation

In this stage, the prototypes undergo extensive testing under various conditions to ensure they meet all operational and safety requirements. We conduct performance evaluations, stress tests, and compliance checks to validate the design's robustness and reliability.

Production

Finally, the project moves to the production phase. Using our manufacturing facilities, we produce the battery systems at scale, maintaining strict quality control throughout the process.

Custom Battery Solutions Engineered for Your Application